When the use of a 5-axis machining center is required for the creation of the medical device, the various processes to be performed are evaluated by importing the customer’s three-dimensional files into a CAD-CAM software. Thanks to these software it is possible to evaluate all the production phases on video, by entering the various parameters necessary for the simulation of the processes.
These simulations allow to evaluate in advance the most critical aspects of the processes and to find suitable solutions for production. All at a much lower cost.

These software are also very important to evaluate different ways of making the device. Generally, several solutions are tried until the most suitable one is found, to the full advantage of production times and therefore costs.
Only thanks to the experience of our operators, it is possible to go further and further in the search for simple and economical solutions, without renouncing the quality of the particular products.

Our machineries set includes 45 Swiss type lathe with bar capacities from 1 to 32 mm.
We are able to work pieces with lengths up to 440 mm and to drill deep holes on various materials over the same length.

All the components that require very high precision machining, which are not feasible for turning, are made on the eight 5 axis milling centers, equipped with high frequency spindles.
We have chosen to equipe these machines with robots. This has allowed us to increase the production rate without sacrificing the quality of the products and reducing the costs.
We are able to work the following materials: titanium (all grades), cobalt chrome, AISI 316/316L, aluminum, AISI430.

Thanks to a series of hydraulic presses, with a maximum capacity of 45 tons, we are able to produce various types of products in different materials. Molding takes place in the ISO 7 area.
The advanced molding technology allows the realization of complex parts to be produced in large volumes and with limited costs.
All the raw materials used such as polyethylene, CFR Peek, Radel, PLDL, PLLA comply with the medical industry regulations.
All products are identified with laser marking, in order to maintain product traceability.

We are able to provide all the finishes that your products need, including:

tumbling, sandblasting, electro-polishing, Manual polishing, washing and decontamination, titanium electro-polishing, anodizing process (class I-II), citric and nitric acidification, laser marking

After the check, the product is sent for packaging according to validated procedures.
Packaging for sterile products takes place in clean rooms ISO 7 and ISO 8.
Inside, in controlled atmosphere conditions, ultrasonic cleaning and drying of the various components are carried out by specialized personnel.

This phase is followed by primary packaging (blister packs, tyvek bags or vacuum bags) which guarantees perfect seal against external pollutants.
The packaging work is perfected with the labeling and the insertion of the blisters in the special boxes that are protected from dust by a transparent heat-shrink film.
Once the operation is completed, the products are sent for sterilization with cycles validated by external suppliers.

The management of finished products is very importante like the one of raw materials. For this reason we have equipped with automatic vertical warehouses. This choiceis important to provide our customers with the possibility of stocking up on components in the warehouse for them. This secures them from possible production delays and, moreover, facilitates them on the market. They are in fact aware of having a always available supply.